BHP and Rio Tinto join forces on new tailings technology to reduce potential safety risks

Kitco Media
By Vladimir Basov
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(Kitco News) - Global miners BHP and Rio Tinto today announced a partnership agreement to accelerate the development of technology that could significantly increase water recovery from mine tailings, and in turn reduce potential safety risks and environmental footprints associated with tailings storage facilities.

According to a press release, the first project will involve testing the application of an innovative large-volume filter unit at a BHP copper mine in Chile, which would remove up to 80% of the water in the tailings stream before it is deposited in a storage facility.

Rio Tinto said it will bring its experience from implementing smaller-scale tailings filters for bauxite residues at alumina refineries since 2005, adding that both organizations will work in collaboration with leading technology and equipment providers, technical experts, research groups and the academic sector.

It is important to note that the production of the filter unit is already underway, with pilot construction due to begin in early 2023 and start of operations scheduled for early 2024.

The pilot will test the potential of a large-scale tailings filter unit for scalability and cost-effectiveness across global mining operations.

"Removing more water from tailings would reduce potential risks associated with moisture in storage facilities, reduce the footprint required by such facilities, and create opportunities to productively re-use tailings, for example, as raw material for glass, construction or agriculture industries,” the companies noted in a statement.

More importantly, the additional water recovered from tailings by filtration could be re-used in processing facilities, reducing overall water consumption.

Tailings usually takes the form of a liquid slurry made of fine metal or mineral particles and water – created when mined ore is crushed and finely ground in a milling process to enable the metals and minerals of interest to be extracted.


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Vladimir Basov

Vladimir (PhD, MEng in Mining) is a professional mining engineer, scientist and analyst that has more than 20 years of practical in-field and research experience. He is particularly interested in collecting, processing baseline data and writing insightful data-driven mining industry analytics, articles, statistical and research reports.

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